Reliable Cable Solutions
As a professional custom wiring harness factory, we deliver one-stop full-cycle wiring harness services covering pre-development verification, sample confirmation, small-batch trial and mass bulk production. All technical links are centered on customer drawings, equipment application scenarios and industry safety standards, solving all difficulties in wiring harness customization for automotive, new energy, industrial control, medical and automation equipment clients.
Our Core Custom Wiring Harness Services
1. Wiring Harness Prototype Service
We provide fast wiring harness prototype service for R&D teams and equipment developers. According to your CAD drawings, pin definitions, connector models and wire requirements, our engineering team completes prototype wiring harness production within a short lead time. It helps you conduct function testing, structural verification and installation matching before formal project launch, greatly reducing later revision risks and development costs. This service is widely used for new energy cable assembly, automotive wiring harness and industrial wiring harness pre-verification.
2. Cable Overmolding Injection Molding Service
Overmolding is our core molding process for high-reliability wiring harness. We conduct integrated injection overmolding on connector joints, wire branching points and stress relief positions. The molded body effectively improves pull resistance, waterproof performance, bending fatigue resistance and anti-abrasion ability.
Overmolded wiring harnesses are highly recommended for vehicle on-board equipment, outdoor photovoltaic wiring harness and industrial vibration-prone devices. We support custom overmold shape, hardness and color.
3. Wiring Harness Short Run Production
Different from factories with high MOQ limits, we support flexible wiring harness short run production. Whether you need dozens of trial batches for project testing or small-volume spare parts orders, we arrange independent production lines without additional high setup fees. Perfect for startup brands, equipment prototype iteration and after-sales replacement parts supply.
4. Full Electrical & Mechanical Quality Inspection
Strict wiring harness quality inspection runs through every order. Testing items include continuity test, high voltage withstand test, crimp tension pull test, connector plugging life test and impedance detection. We issue simple inspection reports upon request, ensuring each finished custom wiring harness meets UL, RoHS, VW-1 flame retardant and industry safety standards.
5. Full OEM & ODM Customization Support
Fully tailor-made solutions are available: adjust wire gauge, wire length, shielding structure, loom wrapping, terminal type and connector combinations; add wire number labels, heat shrinkable tubes, fixing brackets and strain relief components; print customer logos on cables or overmold shells. We can develop exclusive wiring harness solutions for special equipment such as
EV battery wiring harness,
Deutsch connector automotive wiring harness and
MC4 photovoltaic cable assembly.
Industries We Serve
✅Automotive & New Energy Vehicles: automotive wiring harness, EV battery wiring harness, charging pile cable assembly
✅Industrial Automation: equipment control wiring harness, locking USB cable assembly
✅Photovoltaic Energy Storage: MC4 solar PV wiring harness, new energy cable assembly
✅Medical Devices, Testing Instruments, Off-Road Machinery
Why Choose Our Custom Wiring Harness Service
1. Fast response on wiring harness prototype service with clear DFM feedback
2. In-house mold workshop to guarantee stable overmolding quality and cost control
3. Flexible MOQ for wiring harness short run production
4. Complete testing laboratory for standardized wiring harness quality inspection
5. Rich experience in automotive, new energy and industrial wiring harness customization
If you have custom wiring harness demands with detailed drawings or samples, feel free to send your requirements. Our technical team will evaluate the scheme and offer a professional quotation within 24 hours.